Brakes, Wheels, Suspension and Chassis Checklist
Suspension Sag Setup Checklist
A suspension setup worksheet for static sag, rider sag, preload and baseline damping notes.
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- Sag: set tire pressure and fuel load first
- Sag: record damping clicker positions
- Sag: measure fully extended length
- Sag: measure bike-only sag
- Sag: measure rider sag in gear
- Sag: compare target to intended use
- Sag: adjust preload in small steps
- Sag: note spring-rate mismatch if target impossible
- Sag: record ride height and steering feedback
- Sag: test one change at a time
How To Use It
Use this checklist before replacing parts. Work from the top down, record the result of each step, and only move to repair decisions when the failed test is clear.
The downloadable PDF includes checkboxes, notes space, final verification and technician sign-off fields for workshop records.
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Tools To Prepare
- Torque wrench
- Brake fluid tester
- Dial indicator
- Sag tape
- Bearing stand
Evidence To Record
- Pad/rotor measurements
- Torque values
- Sag/pressure readings
- Final road test
SEO and Research Notes
This original Motomech worksheet is built from common workshop inspection logic: verify the complaint, inspect safety-critical systems first, measure before replacing parts, document the failed test, and finish with a repeatable road-test or service verification.
